By providing a more detailed, efficient, and cost-effective way to produce a wide range of products, CNC (computer numerical control) technology has revolutionized the manufacturing industry. However, advanced CNC techniques have become increasingly popular as more complex and intricate products are needed.
Some of these innovative CNC techniques include multi-axis machining, 3D printing, Direct Energy Deposition (DED), and more. When choosing the right fit for your project, it is imperative to understand the difference between each technique and when each is appropriate. Fortunately, we have created this guide to help break down each of the key components included in these practices.
CNC multi-axis machining involves multiple axes of movement. Using this process, complex shapes and geometries can be created that are difficult to produce using traditional CNC machining methods. In the aerospace, medical, and automotive industries, multi-axis machining is widely used to fabricate intricate components and parts.
The main benefit of multi-axis machining is its ability to reduce setup times. Through this CNC technique, errors are reduced, productivity is increased, and time is saved. Furthermore, multi-axis machining allows parts to be machined in a single operation rather than multiple setups, which saves time and materials. However, certain factors should be considered when choosing machining equipment, including the complexity of the parts to be machined, the desired precision, and the material.
3D printing is another advanced CNC technique that has recently gained popularity. One of the reasons for this is that prototypes, low-volume production parts, and complicated geometries can be produced quickly, easily, and cost-effectively with 3D printing.
When trying to decide if this is a good fit for your project, a 3D printer should be selected based on the type of material to be used, the desired level of precision, and the size and complexity of the parts to be printed. Furthermore, it is imperative to consider the equipment’s ease of use, reliability, and cost.
Direct Energy Deposition
Direct Energy Deposition (DED) is a cutting-edge CNC technique for producing metal components and parts. A high-powered laser or electrode is used to add material to a part, unlike the typical CNC machining techniques, which remove material.
DED’s large, complex parts production offers several advantages over conventional machining techniques. For example, it is often faster and cheaper than traditional machining practices since it involves adding material to the amount instead of removing it. Overall, this method is more efficient and results in less material waste, reducing production costs overall.
Need Help with Your CNC Servicing?
If you’re having problems with your CNC machine, Billor Machine Tool and Services can assist you. Any problem you may be experiencing can be analyzed and resolved by our team of experienced technicians.
Billor understands the importance of maintaining your CNC machinery. That’s why we offer a wide range of repair and maintenance services to complete system overhauls, including parts replacement and adjustments. With our fast and reliable support, your equipment will be up and running again in no time!